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ELECTRIC START ENGINE DOES NOT CRANK
  • Battery connections are loose.
  • Battery charge low or discharged.
  • Battery amperage low.
  • Starting leads reversed.
  • Fuse blown in wiring harness.
  • Key switch wired wrong.
  • Safety switch malfunction
  • Wiring harness wired wrong.
  • Starting cable connectors loose.
  • Connectors corroded or worn.
  • Starter/Solenoid malfunctioning.
  • Electric clutch air gap wrong.
  • Drive pulley tightened against engine PTO face.
  • Drive belt wedged on idler pulley.
  • Drive belt tension adjusted too tight.
  • Combustion chamber flooded with oil/gas.
  • No oil in crankcase causing seized engine..
  • Drive shaft coupling forcing engine shaft against internal thrust face eliminating crankshaft end play.
  • Transmission brakes too tight.

    CRANKS – BUT DOES NOT START
    • Fuel tank empty.
    • Fuel hose kinked, pinched.
    • Fuel filter clogged.
    • Fuel valve shut off
    • Fuel solenoid inoperative.
    • LPG Regulator not opening.
    • Water in fuel, stale fuel.
    • Wrong fuel (Diesel).
    • Throttle control in stop position.
    • Choke not fully closed.
    • Choke on, flooding hot engine.
    • Power take-off clutch stuck on “on”.
    • Safety interlocks inoperative.
    • Spark plug wire disconnected.
    • Spark plug improperly gapped.
    • Wrong type of spark plug.
    • Wiring harness not connected.
    • Wiring broken, loose or wrong.
    • Transmission not in neutral.
    • Electrical clutch not adjusted.
    • Cranking speed too slow to start.
    • Spark plug loose.
    • Low or no compression.
       

       
      RUNS ROUGH & WILL NOT ACCELERATE
      • Spark plug gap incorrect.
      • Engine not properly warmed up.
      • Running out of fuel.
      • Low idle set too low
      • Low idle fuel setting too lean.
      • Electric clutch dragging.
      • Load on drive shafts.
      • Crankshaft end play zeroed drive.
       


       

      BACKFIRES
      • Water contaminated fuel.
      • Running out of fuel.
      • Fuel mixture too rich or too lean.
      • Carburetor fuel solenoid shorting.
      • Throttle or choke improperly set.
      • Dirty carburetor needs cleaning.
      • Kill switch contacting intermittently.
      • Key switch malfunctioning.
      • Safety interlock(s) malfunctioning.
      • Faulty fuse in unit control box.
      • Leaking, worn valves in engines.
      • Shear pin partially cut affecting timing

         
        ELECTRIC SYSTEM PROBLEMS
        Charges and gradually discharges
        • Improper ground causing battery to lose charge when accessories activated.
        • Faulty battery will not hold charge.

        Will not charge

        • Regulator-Rectifier failed.
        • Regulator-Rectifier not grounded.
        • Flywheel magnet not charged.
        • Fuse blown or circuit breaker open.
        Blowing fuses
        • Regulator-Rectifier burned out.
        • Leads pinched causing shorting.
        • Alternator stator shorted.

        Electric clutch will not engage

        • Wrong Regulator-Rectifier used.
        • Wiring wrong or not grounded.

        Engine runs on when switched off

        • Ignition grounding terminal or ground lead not connected at ignition module.
        • Faulty switch.
         

             

        STOPS WHILE ON HIGH IDLE
        • Running out of fuel.
        • Running out of oil in crankcase.
        • Carburetor solenoid malfunctioning.
        • Key switch malfunctioning.
        • Safety interlocks malfunctioning.
        • Spark plug lead loose.
        • Fuse blown in control box.
        • Carburetor out of adjustment.
        • LPG Regulator malfunctioning.
        • Loss of vacuum to LPG Regulator.
        • Tight drive belt causing crankshaft bearing to seize.

           
          WON’T RESTART WHEN HOT
          • Overheated - Clogged in cooling fins.
          • Overheated - Blocked shrouding.
          • Closed choke flooding engine.
          • Throttle not in midway position.
          • Throttle left in stop position.
          • Carburetor solenoid malfunctioning.
          • Fouled spark plug.
          • Kill lead shoring out.
          • Ran out of fuel.
          • Lost compression.
          • LPG Regulator not functioning.
          • Vacuum too low to open LPG Regulator.


             

            CANNOT REACH HIGH SPEED
            • Choke not completely opened.
            • Throttle control cable clip loose.
            • Throttle control improperly installed.
            • Fuel filter or line clogged.
            • Fuel running low.
            • Fuel pump malfunctioning.
            • Foreign material in carburetor.
            • Carburetor out of adjustment.
            • Spark plug gapped wrong causing intermittent firing.
            • Drive system binding up causing load on engine.

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